System Overview:
The waste tire pyrolysis heating system is a key component of equipment used for high-temperature processing of waste tires. The system employs a heating device within a sealed pyrolysis chamber to decompose the rubber materials in waste tires into useful substances such as oil, carbon black, and steel wire under high-temperature conditions. The heating temperature is typically required to exceed 700 °C to ensure the completeness and efficiency of the pyrolysis process. The pyrolysis heating system is equipped with advanced automation control and energy recovery technologies, enabling precise control of pyrolysis parameters, improving energy utilization efficiency, and reducing energy consumption and environmental pollution.
System composition:
The waste tire cracking heating system is composed of feeding and discharging unit, reactor body, external heating jacket and hot air system.It is mainly used for the recycling and utilization of waste tires.
Process flow:
The crushed tire block enters the rotary reactor and is heated by isolated oxygen.The macromolecular polymer in the waste tire is decomposed thoroughly, and returns to the state of small molecule or monomer to produce oil gas, carbon black and steel wire. The oil gas is cooled into liquid oil in the subsequent condensation equipment.The gas that fails to cool is used as fuel to heat the system.
System Features:
1. High-Efficiency Pyrolysis: Through high-temperature heating, the system can effectively decompose the rubber materials in waste tires into useful substances such as oil, carbon black, and steel wire, enabling resource recovery.
2. Enclosed System: The system adopts an enclosed design to ensure that the pyrolysis process occurs in a sealed environment, effectively preventing the release of harmful gases and pollutants, and reducing environmental impact.
3. Automation Control: Equipped with an advanced automation control system, the system can monitor various parameters of the pyrolysis process in real time, such as temperature and pressure, and automatically adjust to maintain optimal pyrolysis conditions, enhancing operational safety and stability.
4. Energy Saving and Environmental Protection: The system utilizes advanced energy recovery technologies, such as using pyrolysis off-gas for heating, to reduce energy consumption and improve energy efficiency. At the same time, the enclosed design and off-gas treatment devices minimize environmental pollution.
5. Multi-Functionality: Capable of processing various types and sizes of waste tires, the system has a wide applicability, meeting the needs of different users.
6. Significant Economic Benefits: Pyrolysis products, such as pyrolysis oil, carbon black, and steel wire, have high economic value and can be applied in energy, chemical, and manufacturing industries, bringing substantial economic benefits to enterprises.
Case Introduction:
Qingdao Shuangxing waste tire pyrolysis heating system
In addition to using natural gas during initial startup, the system can use the cracking gas and oil generated during the pyrolysis process as heat sources during normal operation, saving energy and promoting the development of the solid waste treatment and recycling industry.In addition to using natural gas during initial start-up, this system can also use the cracking gas and oil generated during pyrolysis as heat sources during normal operation, saving energy and promoting the development of the solid waste treatment and recycling industry.
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Waste Tire Pyrolysis Heating System
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Case Introduction
Qingdao Shuangxing waste tire pyrolysis heating system
Qingdao Shuangxing waste tire pyrolysis heating system
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E-mail: yilin@cn-tsjsrs.com
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